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GD-150 Upset Forging Machine
Inkcazelo emfutshane:
Ucaphukile Forging Parallel Thread Technology
Intshayelelo emfutshane ye
Ukukhathazeka Forging Parallel Thread System
Ngokuvela kwesakhiwo esiphakamileyo, indawo enkulu kunye nezakhiwo ezikhethekileyo, ukusetyenziswa kwe-rebar yokwakha kuphuhliswa ukuya kwi-diameter enkulu, exineneyo kunye namandla aphezulu. Itekhnoloji yesiqhelo yokudibanisa i-rebar efana ne-welding kunye ne-lapped splicing ayinakuhlangabezana neemfuno ngokuncomekayo ngokomelela kunye neendleko zokonga. Kule meko, njengeteknoloji entsha yoqhagamshelo lwe-rebar, itekhnoloji yoqhagamshelo lwentambo enxuseneyo, ngakumbi itekhnoloji yoqhagamshelo oludityanisiweyo olunxuseneyo ngoku iyamkelwa ngakumbi kwiiprojekthi.
Njengobuchwephesha obubalulekileyo bonxibelelwano lomsonto onxuseneyo, itekhnoloji yokudityaniswa komsonto onxuseneyo inenzuzo elandelayo:
I-1, Uluhlu olubanzi lokusebenza: lulungelelaniswa ne-Φ12mm-Φ50mm ububanzi obufanayo, ububanzi obuhlukeneyo,
ukugoba, ezintsha nezindala, kwangaphambili zigqunywe i-rebar ye-GB 1499, BS 4449, ASTM A615 okanye ASTM A706 standard.
I-2, Amandla aphezulu: yomelele kune-bar yokuqinisa kwaye iqinisekisa ikhefu lebar phantsi koxinzelelo lwe-tensile (amandla obunzima bokudibanisa ibha = amaxesha angama-1.1 amandla achaziweyo e-bar). Inokwanelisa iimfuno ezichazwe kumgangatho waseTshayina JGJ107-2003, JG171-2005.
I-3, ukusebenza kakuhle okuphezulu: ukucaphukisa ukudibanisa kunye nokuthunga ikhonkco enye ayifuni kuphela ngaphezu komzuzu omnye, kunye nokusebenza okusebenzayo kunye nekhonkco elikhawulezayo.
I-4, ukukhuselwa kwendalo kunye nenzuzo yezoqoqosho: akukho ngcoliseko lokusingqongileyo, inokusebenza imini yonke, ingachatshazelwa yimozulu, ukonga umthombo wamandla kunye nezinto zebar
Umtshini Wokulungisa
1. (GD-150 Machine)RebarIsipheloKhathazekileUkuqulunqaParallel ThreadUmatshini
| Uluhlu lwedayamitha yeRebar: | φ12-φ40 |
| Impompo yempompo yeoyile: | 5L/min |
| Amandla okulinganisa: | ＜60Mpa |
| Amandla eenjini zombane: | 4KW |
| Umgama wokuhamba kwePiston: | 100mm |
| Umda wangaphandle(mm): | 1225×570×1100mm |
| Ubunzima: | 597Kg |
Lo matshini ngumatshini wokulungiselela udibaniso lwe-rebar kumsebenzi wokwakha. Umsebenzi wayo ophambili kukwenza indawo yokugqibela ye-rebar ukuphakamisa indawo ye-rebar kwaye ke ngoko ukwandise amandla okuphela kwe-rebar.
2. (GZ-45 Machine)Ibha yentsimbiNgokunxuseneyoUmsonto SikaintoUmatshini
| Uluhlu lwedayamitha yeRebar: | φ16-φ40 |
| Isantya sokusika umsonto | 32r/min |
| Isantya sokuxhasa | 64r/min |
| Amandla eenjini zombane: | 2.4/3KW |
| Ukusika umgama wokushukuma kwentloko: | 150mm |
| Umda wangaphandle(mm): | 1325×570×1070mm |
| Ubunzima: | 537Kg |
Lo matshini usetyenziselwa ukusika umsonto kwisiphelo se-rebar emva kokubumba okubandayo
3.Rebar Couplers
Izinto eziluncedo:
| l Umsebenzi we-Bar-break uqinisekisa ukunyuswa ngokupheleleyo kwe-ductile. l Akukho kuncitshiswa kwendawo ye-bar cross-section. |  |
Iiparamitha zee-couplers eziqhelekileyo ezenzelwe i-HRB400
| Ubungakanani | Umsonto | D(±0.5)mm | L(±1) mm | P | Ubunzima(Kg) |
| Φ16 | M20 | 26 | 40 | 2.5 | 0.082 |
| Φ18 | M22 | 29 | 44 | 2.5 | 0.114 |
| Φ20 | M24 | 32 | 48 | 3 | 0.153 |
| Φ22 | M27 | 36 | 52 | 3 | 0.207 |
| Φ25 | M30 | 40 | 60 | 3.5 | 0.303 |
| Φ28 | M33 | 44 | 66 | 3.5 | 0.398 |
| Φ32 | M36 | 50 | 72 | 4 | 0.608 |
| Φ36 | M39 | 56 | 80 | 4 | 0.875 |
| Φ40 | M45 | 62 | 90 | 4 | 1.138 |
Izinto eziphathekayo ze-rebar coupler yiNo.45 yentsimbi.
INzuzo yeNdibano
1. Akukho sitshixo setorque esifunekayo.
2. INdibano iqinisekiswe ngokuhlolwa okubonakalayo.
3. Ukwenziwa kwee-couplers phantsi kwezicwangciso zomgangatho ongqongqo.
4. Uyilo olusemgangathweni lwe-ISO Parallel Metric Thread.
Amagqabantshintshi:
Ngokomgangatho waseTshayina we-GB 1499.2-2007,
for rebar HRB400:Tensile amandla≥540Mpa,Yeild amandla≥400Mpa;
kuba rebar HRB500:Tensile amandla≥630Mpa,Yeild amandla≥500Mpa.
Umgaqo wokusebenza:
1,Okokuqala, sisebenzisa i-Upset Forging Parallel Thread Machine (Umatshini we-GD-150) ukwenza isiphelo se-rebar.
I-2,Okwesibini sisebenzisa i-Parallel Thread Cutting Machine (i-GZ-45 Machine) ukuthunga iziphelo ze-rebar eziye zenziwe.
3.Okwesithathu, i-coupler isetyenziselwa ukudibanisa iziphelo ezimbini ze-rebar kumsonto ofanayo.
Itekhnoloji yokudibanisa intambo ehambelanayo ayinakusetyenziselwa uqhagamshelo lwe-HRB400 kuphela, kodwa nakwenye i-rebar, efana ne-HRB500, abo bamandla abo anamandla angaphezulu kwe-700Mpa njalo njalo.
